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Jeep Project CJ-7

An ongoing Budgeted Rebuild/Build up of a Rock
Crawling Machine.

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From Basic Equipment to Well Equipped.  An extensive list guide to help you prepare your vehicle for the offroad.


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Onboard Air
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Wheeling in the Valley of the Ferns

1.jpg (70086 bytes)
Tellico North Carolina


Paragon Adventure Park
Rock Krawl

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Dept. Of Cheak Tricks

DEPARTMENT OF:
Cheap Tricks & Useful Tips

The Torx
Removing stubborn or stripped Torx bolts
(or any other stubborn Bolt for that matter).

 

While Torx bolts have their purpose in life, there are some cases where a Torx Bolt shouldn't have been used.
 

If you've every had the pleasure of coming across a rusted Torx bolt (they actually call it a screw) that simply would not budge, you might also have had the pleasure of stripping one out. Now your left with frustration wondering how you are going to get that bolt out and preserve the threads.

Worse yet, on some vehicles these Torx bolts are used in areas where the Torx bolt is going to collect dirt, debris and moisture to rust away the center of the Torx bolt.  Not to mention the threads down below.  A prime example of this is the base of the Jeep roll bar where the later CJ-7 roll bar attaches to the floor.

Keith Glensky from Royersford PA recently fought this battle and sends in a good tip that helped him remove a most stubborn Torx bolt.

Keith was trying to remove the roll bar to do some work on the floor and couldn't get the Torx bolts out (the Torx tool slipping out of hole, probably stripped, and the threads were heavily rusted on the back), so Keith bought some nuts that were .75 inch OD and just welded them on to the top of the bolts as straight as he could, let them cool a few minutes and then hit them with an impact wrench. This worked pretty well and was surprisingly simple.

If a welder is not available, here's a few more tips that might help.

  • If the head is not stripped out, use a blow torch and heat up the Torx bolt head until it's smoking hot.  Don't burn anything around the bolt. First look under the vehicles or on the backside of the bolt and avoid heating wires, fuel lines or anything else that's flammable.  Use a heat shield if necessary.  Paint will burn too.  Then after heating it up, try backing it out.  Heat causes metal to expand and can break the hold rust has on the bolt threads.  Sometimes an application of regular candle wax onto the hot threads can help.
       
  • If the head is stripped out, try using an angle grinder to cut the opposing sides of the Torx head so they are flat and parallel, like opposite sides of a bolt head.  Then grab the biggest set of vice grips you can find in your toolbox, clamp down on the torx bolt head and try to back it it off.  Again applying heat can help greatly as well as wax on the threads.
       
  • Try PB Penetrating Catalyst, found at your local Auto Supply store.  This is not like your average penetrating oil (such as Liquid Wrench).  PB does a much better job of penetrating and breaking rust.  If it smells like Moth Balls, that's PB.  I've also applied heat after letting PB soak for a while.
       
  • Last ditch effort, drill the sombich clean out and use a real bolt like a grade 8 bolt with a nut and lock washer on the back side.
 

 

Back to Cheap Tricks

    


      

Jeep Project CJ-7

An ongoing Budgeted Rebuild/Build up of a Rock Crawling Machine.

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Ramp Travel Index
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Dick Cepek's 2008 F-250 Super Duty Project Vehicle – Project CRUSHER
 
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Off-Road Lights
by LightForce Product Review / Installation.
from Off-Road Lights

 


Jeep Dana 300 TeraLow - 4:1 Gearset for the Dana 300 Transfer Case

Jeep Trans Swap
T-18A Transmission Rebuild & Short Shaft Conversion
  


Black Diamond Suspension Lift install for CJ-7

 

From the
Department of Cheap   Tricks and Useful Tips

  
Ultra-Cool Hand Throttle for Free!

Jeep V8 Swap Tips

The Exploding Clutch

Radiator Protection using 6 bucks worth of material

Cracked Under Pressure - Fixing a smashed fingernail

A Cheap, effective alternative to undercoating

Home-built Saginaw Gearbox Brace for the cost of lunch!

Ammo Box Storage - Mounting Them for Quick Disconnect

Home-built Serious Skid-Plate protection for the Oil Pan for under 20 bucks!