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Powertrax No-Slip Differential Installation Guide

 

Contents

  OPEN DIFFERENTIAL PART IDENTIFICATION/TERMINOLOGY

 

Removal of Open Differential Parts (steps 6 to 11)

6. Remove Differential cover and drain fluid. Clean the diff cover and housing sealing surface.

 

 

7. Expose pinion shaft; remove retaining pin/roll pin. Remove pinion shaft.

Note: In differentials with very low gear ratios (numerically high), the ring gear thickness may prevent the removal of the pinion shaft. If this occurs, the differential case must be removed from the car and the ring gear must be taken off before proceeding. Please refer to your vehicle’s repair manual for instructions on how to remove the case and ring gear.

 

 

8. Remove the axle retaining bolts for the passenger side axle shaft located on the inside of the brake backing plate. Pull out passenger side axle shaft 2”-3”.

 

9. Remove both spider gears and their thrust washers.

 

10. Remove passenger-side side gear and thrust washer.

 

 
11. Remove remaining side gear and thrust washer.

 

 

Preparation of Parts to be Installed (steps 12 to 13)

 

12. Verify gaps in coupler teeth are positioned within gaps in synchro ring. Place coupler in a vise and use an active spacer to align them if necessary.

 

13. Apply wheel bearing grease to driver teeth and spacer.

 

 

POWERTRAX NO-SLIP EXPLODED VIEW

 

 

   

Next >

 

The above information is provided by Richmond Gear.  These instructions are the instructions we followed during our installation of the Powertrax No-Slip Differential in a 30 spline Dana 44 Axle.  These instructions are posted for educational purposes only and are not meant to be THE instructional guide to installing the Powertrax No-Slip Differential, rather as a review of the process transcribed into an HTML format.  Please refer to Richmond Gear for your application of the Powertrax No-Slip Differential as well as many other great products.  Source: Richmond Performance Products, 822 1003 A, Open Differential Integral Carrier Non C-Clip Version

Richmond Performance Products • 1208 Old Norris Road • P.O. Box 238 • Liberty, S.C. 29657
Phone: 864-843-9231 • Fax: 864-843-2964 On the web at: www.richmondgear.com

 

 


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JEEP CJ
AXLE SWAP

Jeep CJ Axle Swap using
Scout II Dana 44 Axles

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